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From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

Leave the improvement of lead time, cost reduction, and quality measures to us!

The image shows an example of parts made using the lost wax casting method. Traditionally, these were machined parts, but by switching to precision casting with lost wax, we have improved mass production capabilities and achieved lead time reductions. Additionally, by reducing the material weight by over 100g, we have also made cost reductions possible. We are implementing quality measures such as addressing voids by ensuring uniform wall thickness and preventing burrs by creating recesses. ■ Case Details - Transition from SS440 machined parts to SCS14 lost wax products - Size: 84×36×36 - Reduction of over 100g in weight. Cost reduction through material cost savings - Measures against voids and burrs - Preventing burr formation in holes by ensuring that paper does not touch during gate finishing, while maintaining the seating surface for bolts We receive many inquiries from customers considering switching from machining to precision lost wax casting due to cost factors. Depending on the desired size and application of the parts, we can also propose other methods such as MIM (Metal Injection Molding) and digital casting (moldless casting using 3D printed models). For any inquiries regarding metal parts, please feel free to consult with Castem.

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Lost wax precision cast parts

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Cost reduction through changes to lost-wax casting methods and standardization (with examples).

Standardization with lost wax, shape changes are also possible. Weight reduction and cost reduction can also be achieved!

Parts that are being machined and assembled may have the potential for cost reduction. By integrating shapes made up of numerous parts, we aim to achieve cost reduction. It is also possible to reduce weight and costs by eliminating joint areas that were necessary for assembly. 【Shape】 Complex shapes and those with three-dimensional curved surfaces can be mass-produced at low cost. 【Material】 You can freely choose from special steel, stainless steel, copper alloys, and aluminum alloys. Additionally, material changes can be made using the same mold, making it easier to compare and evaluate during the prototype stage. 【Strength】 Since adjacent parts and attached components can be integrated and cast, we can eliminate weak points caused by assembly and welding. For movable parts, weight reduction can eliminate unnecessary inertial forces, increasing durability. Thus, strength can be freely pursued from both shape and material perspectives. 【Casting Surface】 There may be slight differences depending on the casting material, but small parts are around 12S, and large parts are around 20S. 【Precision】 Compared to other casting methods, the precision is high, allowing for a reduction in the number of machining processes. We will consider and propose appropriate shapes together, so please feel free to consult with us first.